Planning a packaging project? Share your requirements with us.Discuss your project
0 Request a quote

Custom Plastic Tray Inserts

Discuss your project Choose Insert Style

Compare packaging formats

Compare these formats against your project brief, including cavity arrangement, tray depth, material specification.

Browse more styles
  1. PP Blister Insert PP Blister Insert
    CI026
    PP Blister Insert
  2. PVC Blister Insert
    CI007
    PVC Blister Insert
  3. PET Blister Insert PET Blister Insert
    CI019
    PET Blister Insert
  4. HIPS Blister Insert
    CI006
    HIPS Blister Insert
  5. PETG Blister Insert
    CI008
    PETG Blister Insert

Materials and finishing references

Review the options with the chosen structure. Confirm the exact material, appearance and supporting documentation for your project.

PET

PET

recyclable
HDPE

HDPE

recyclable
PVC

PVC

not-sustainable
LDPE

LDPE

recyclable
PP

PP

recyclable
PS/HIPS

PS/HIPS

recyclable
PLA

PLA

recyclable
biodegradable
PETG

PETG

recyclable
Flexography Printing

Flexography Print
Gravure Printing

Gravure Print
Digital Printing

Digital Print
Water-based Ink

Water-based Ink

recyclable
biodegradable
Soy / Vegetable Ink

Soy / Vegetable Ink

recyclable
biodegradable
Oil Base Ink

Oil Base Ink
Pantone Ink

Pantone
Pantone Metallic Ink

Pantone Metallic
recycleable box material

Recycleable

biodegradable box material
Biodegradable
compostable box material
Compostable
plastic free box material
Plastic Free
gsm paper measurement unit
GSM
pt thickness paper stock measeurement unit
PT
corrugated flute grade
Flute

THE NEST PACKAGE APPROACH

A considered pack.
A clear path forward.

Bring the design, production and delivery details together, with clear decisions at each stage of your packaging project.

Explore packaging services
Concept assortment of cartons, gift boxes, bags, pouches and labels — illustrative brand concept
Illustrative brand concept · Not a client project

Packaging design

Shape the structure around your product, then review the artwork, opening experience and material choices.

Dimensions · Structure · Artwork

Explore design

Production planning

Agree on quantities, materials and finishes. Review sample requirements and approval steps before the production run.

Materials · Samples · Schedule

Plan your samples

Shipping & delivery

Share your destination and arrival date so packing, shipping options and delivery terms can be discussed together.

Destination · Packing · Delivery terms

Plan delivery details

Quality & approval

Set the checks that matter for your pack: fit, print, construction and any project-specific documentation.

Fit · Print · Written approval

Review the checklist

Start with what you know.

Product dimensions, quantity and delivery destination are a useful first step.

Discuss your project

FAMILIAR BRANDS. DIFFERENT FORMATS.

Explore packaging possibilities.

Independent packaging concepts featuring MUJI, Aesop and Nike. These visuals illustrate design possibilities and are not Nest Package client projects.

12 packaging concepts

Define the tray and material together

Specify the required cavity arrangement, transparency or color and any material restrictions. Confirm the proposed resin and relevant suitability documentation for the exact application.

Review the insert inside the box

Check the assembled pack with the real product or an agreed equivalent. Assess movement, clearance and ease of removal, and confirm the sample or validation needed for the intended handling conditions.

Details to include in your inquiry

  • Cavity arrangement
  • Tray depth
  • Material specification
  • Contact requirements

Include the requested quantity, artwork status and delivery destination. Confirm available materials, sample requirements, pricing and timing in the written quotation.

Questions about this packaging

Should the insert be designed before or after the outer box?

Review them together. The product layout determines useful cavity space, while the outer box limits the finished insert dimensions and affects how the pack is assembled.

Discuss this packaging project